Prestige Quality energy efficiency level 2 as per IS 1180:2014 (Part I) suppliers in africa, view energy efficiency level of transformer price in india
As per the Electrical Transformer or the Quality Control Order, it is mandatory that No Electrical Transformers will be manufactures by the energy efficiency level 2 transformer manufacturers in India for store for sale, selling or distribution for those products which do not confirm to the specified standard.
The revised IS 1180 (Part 1): specification covers various aspects such as engineering, manufacture, stage testing, assembly, as well as inspection and testing before supply and delivery at site. Typically the sites is 1180 energy efficiency level 2 where there are immersions of mineral oil, natural air 11/0.433 – 0.250 KV Distribution Transformers. These energy efficiency level of transformer have been meant for outdoor use in power distribution systems with nominal system voltages.
In the revised session the different categories of energy transformers have been discussed. According to these categories the transformers have been divided, as level one, two and three. In revised IS 1180 specification there are three energy efficiency levels and for each categories, maximum values of total losses have been defined on basis of both 50% load as well as 100% load.
We are one of the leading Energy effiecient transformer manufacturers in India.
High-efficiency transformers make financial benefits for the society. Other than diminished greenhouse gas emanations, they progress reliability and deliver possibly longer benefit life by bringing down temperature rises through energy-efficiency advancements. India has, by presently, received the universal IEC standards as well as presented star naming for chosen categories of transformers.Most power losses happen within the transformer core made up of magnetic steel or within the electrical coils or windings of either aluminium or copper.Copper diminishes load loss, since it could be a more proficient conductor.
The significant Indian standard for distribution transformers (DTs) IS:1180/1989 has been changed within the year 2014 as IS:1180 (Part1)/2014 by Bureau of Indian Standard (BIS) subsequently superseding IS:1180 (Portion 1 and 2)/1989 both for fixed and non-sealed sort. This standard advance prescribes numerous reviewing with respect to vitality effectiveness, i.e. three energy-efficiency levels: level 1, level 2 and level 3 of transformers comparing to 3 star, 4 star and 5 star named transformers separately, as endorsed by BEE (moreover as per CEA required rules)
Phase | Three Phase |
Frequency | 50 Hz |
Winding Material | Copper/Aluminium |
Ratings | Upto 200 kVA |
Primary voltage | Upto 11000 V |
Secondary Voltage | 433 V |
Temperature Rise | 35 C / 40 C |
energy efficiency level 2 transformer manufacturers in india export to | Tanzania, India, Africa, Rwanda, Kenya, Nigeria, Bangladesh, Malaysia Malawi, Nepal, Uganda |
Sl. No. | Item | Specification | |||||||
1. | Continuous rated capacity | 5 KVA | 10 KVA | 16 KVA | 25 KVA | 63 KVA | 100 KVA | 200 KVA | 500 KVA |
2. | System voltage (max.) | 12 kV (Line to Line) | 12 kV | 12 kV | 12 kV | 12 kV | 12 kV | 12 kV | 12 kV |
3. | Rated voltage HV | 11 kV | 11 kV | 11 kV | 11 kV | 11 kV | 11 kV | 11 kV | 11 kV |
4. | Rated voltage LV | 250 V | 433-250 V | 433-250 V | 433-250 V | 433-250 V | 433-250 V | 433-250 V | 433-250 V |
5. | Line current HV | 0.454 A | 0.525 A | 0.84 A | 1.31 A | 3.306 A | 5.25 A | 10.50 A | 26.25 A |
6. | Line current LV | 20.0 A | 13.3 A | 21.33 A | 33.33 A | 84.0 A | 133.0 A | 266.0 A | 665.0 A |
7. | Frequency | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% | 50 c/s +/- 5% |
8. | No. of Phases | Single | Three | Three | Three | Three | Three | Three | Three |
9. | Connection HV | Single | Delta | Delta | Delta | Delta | Delta | Delta | Delta |
10. | Connection LV | Individual | Star (Neutral brought out) | Star (Neutral brought out) | Star (Neutral brought out) | Star (Neutral brought out) | Star (Neutral brought out) | Star (Neutral brought out) | Star (Neutral brought out) |
11. | Vector group | — | Dyn-11 | Dyn-11 | Dyn-11 | Dyn-11 | Dyn-11 | Dyn-11 | Dyn-11 |
12. | Type of cooling | ONAN | ONAN | ONAN | ONAN | ONAN | ONAN | ONAN | ONAN |
Sl. No. | Item | Specification | |||||||
13. | Tap changing arrangement | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | -7.5 % to +10% in steps of 2.5 % | -7.5 % to +10% in steps of 2.5 % |
14. | Noise level at rated voltage and frequency | 48db | 48 db | 48 db | 48 db | 51db | 51db | 55 db | 56 db |
15. | Permissible temperature rise over ambient
measuredby resistance | 30Deg.C 35Deg.C | 35 Deg.C 40 Deg.C | 35 Deg.C 40 Deg.C | 35 Deg.C 40 Deg.C | 35 Deg.C 40 Deg.C | 35 Deg.C 40 Deg.C | 35 Deg.C 40 Deg.C | 35Deg.C 40Deg.C |
16 | Minimum clearances in air of bushing terminals with connectors fitted in mm. | ||||||||
HV Phase to Phase | 255 | 255 | 255 | 255 | 255 | 255 | 255 | 255 | |
HV Phase to Earth | 205 | 205 | 205 | 205 | 205 | 205 | 205 | 205 | |
LV Phase to Phase | — | 75 | 75 | 75 | 75 | 75 | 75 | 75 | |
LV Phase/ Neutral to Earth | 75 | 55 | 55 | 55 | 55 | 55 | 55 | 55 | |
17 | Basic Insulation Level (Minimum) | 95 KV | 95 KV | 95 KV | 95 KV | 95 KV | 95 KV | 95 KV | 95 KV |
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Star Rating Distribution Transformers with Energy efficiency level 2 as per IS 1180:2014 (Part I)
Capacity in KVA | 5 | 10 | 16 | 25 | 63 | 100 | 200 | 500 | |
Energy Efficiency Level -1 | |||||||||
Maximum No Load Losses | 15 | 45 | 60 | 75 | 150 | 200 | 310 | 550 | |
Maximum total losses at 50% loading | 40 | 72 | 150 | 210 | 380 | 520 | 890 | 1600 | |
Maximum *total losses at 100% loading | 115 | 270 | 480 | 695 | 1250 | 1800 | 2700 | 4750 | |
Energy Efficiency Level -2 | |||||||||
Maximum No Load Losses | 15 | 40 | 50 | 60 | 125 | 170 | 270 | 545 | |
Maximum total losses at 50% loading | 35 | 65 | 135 | 190 | 340 | 475 | 780 | 1510 | |
Maximum *total losses at 100% loading | 95 | 240 | 440 | 635 | 1140 | 1650 | 2300 | 4300 |
Parameters | 5 KVA | 10 KVA | 16 KVA | 25 KVA | 63 KVA | 100 KVA | 200 KVA | 500 KVA |
Minimum Radial clearance of | 3.5 | 3.5 | 3.5 | 3.5 | 3.5 | 4 | 4 | 4 |
Minimum radial clearance between LV coil to HV coil in mm | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 |
Phase to phase clearance in mm between HV conductors with a provision of minimum of 2 x 1 mm press board to cover the tie rods. | N.A. | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
Minimum electrical clearance between inside surface of the Tank and outside edge of the winding in mm | 30 | 30 | 30 | 30 | 30 | 30 | 30 | 30 |
End Insulation, Coil end to Earth in mm | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
No. of Coils LV per Phase | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
Minimum No. of HV Coils up to 500 KVA (Cross over winding) – for Stack core | 1 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
– Do – for Wound core | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
Minimum No. of axial wedges between LV and HV winding equi -spaced around | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 |
Details of Factor A& Factor B for different rating distribution transformers are as under.
Sr. No | Capacity | Level | Factor A (Rs./Watt) | Factor B (Rs./Watt) |
1 | 5 KVA to 500 KVA | Level 1 | 136.54 | 82.85 |
2 | 5 KVA to 500 KVA | Level 2 | 246.76 | 136.46 |
Distribution Transformer in KVA | Level 1 rated Transformer | Level 2 rated Transformer | ||
*Total loss in watts at 100 % loading should not be lower than (Not equal to) | *Total loss in watts at 100 % loading should not be higher than | *Total loss in watts at 100 % loading should not be lower than (Not equal to) | *Total loss in watts at 100 % loading should not be higher than | |
5 | 95 | 115 | 75 | 95 |
10 | 240 | 270 | 215 | 240 |
16 | 440 | 480 | 400 | 440 |
25 | 635 | 695 | 595 | 635 |
63 | 1140 | 1250 | 1050 | 1140 |
100 | 1650 | 1800 | 1500 | 1650 |
200 | 2300 | 2700 | 2100 | 2300 |
500 | 4300 | 4750 | 4100 | 4300 |
Rating of Transformer in KVA | Percentage Impedance at 750C |
5 KVA | 4.00 % |
10 KVA to 100 KVA | 4.50 % |
200 KVA & 500 KVA | 4.75% |
Temperature Rise | 5 KVA | 10 to 500 KVA | |||
Top oil temperature thermometer | rise | measured | by | 30 deg.C | 35 deg.C |
Winding temperature resistance | rise | measured | by | 35 deg.C | 40 deg.C |
In revised IS specification, losses for each rating for each category have been defined in three levels which are denoted by as follows;
In each level maximum losses (No Load Loss + Load Loss) at 50% load & 100% load have been specified for each rating in all categories.
a) Three phase distribution transformers upto and including 200KVA, 11KV Class
Sl. No. | Rating (KVA) | % Z | Energy Efficiency Level 1 | Energy Efficiency Level 2 | ||
@ 50% | @ 100% | @ 50% | @ 100% | |||
1 | 16KVA | 4.5% | 150W | 480W | 135W | 440W |
2 | 25KVA | 4.5% | 210W | 695W | 190W | 635W |
3 | 63KVA | 4.5% | 380W | 1250W | 340W | 1140W |
4 | 100KVA | 4.5% | 520W | 1800W | 475W | 1650W |
5 | 160KVA | 4.5% | 770W | 2200W | 670W | 1950W |
6 | 200KVA | 4.5% | 890W | 2700W | 780W | 2300W |
b) Three phase distribution transformers Higher than 200KVA upto and including 2500KVA, 11KV Class
Sl. No. | Rating (KVA) | % Z | Energy Efficiency Level 1 | Energy Efficiency Level 2 | ||
@ 50% | @ 100% | @ 50% | @ 100% | |||
1 | 250KVA | 4.5% | 1050W | 3150W | 980W | 2930W |
2 | 315KVA | 4.5% | 1100W | 3275W | 1025W | 3100W |
3 | 400KVA | 4.5% | 1300W | 3875W | 1225W | 3450W |
4 | 500KVA | 4.5% | 1600W | 4750W | 1510W | 4300W |
5 | 630KVA | 4.5% | 2000W | 5855W | 1860W | 5300W |
6 | 1000KVA | 5.0% | 3000W | 9000W | 2790W | 7700W |
7 | 1250KVA | 5.0% | 3600W | 10750W | 3300W | 9200W |
8 | 1600KVA | 6.25% | 4500W | 13500W | 4200W | 11800W |
9 | 2000KVA | 6.25% | 5400W | 17000W | 5050W | 15000W |
10 | 2500KVA | 6.25% | 6500W | 20000W | 6150W | 18500W |
Sl. No. | Rating (KVA) | % Z | Energy Efficiency Level 1 | Energy Efficiency Level 2 | ||
@ 50% | @ 100% | @ 50% | @ 100% | |||
1 | 5KVA | 4.0% | 40W | 115W | 35W | 95W |
2 | 10KVA | 4.0% | 70W | 190W | 60W | 170W |
3 | 16KVA | 4.0% | 95W | 265W | 82W | 224W |
4 | 25KVA | 4.0% | 125W | 340W | 110W | 300W |
Further to above it is also observed that IS 1180 are now also applicable for 22KV & 33KV class transformers, losses values for 22KV & 33KV class transformers shall be applicable as per below clause: